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News

Fresh Work for May 2025 – Shaker Boxes, Trays, Carriers & a New Button Box Design

May 12, 2025

A new batch of handmade Shaker-style boxes, trays, and carriers will be available for sale here on the website this Wednesday (May 14th, 2025). This group includes just over 100 items, spread across 60 different product listings, and features a mix of finishes, sizes, and linings—including some special pieces made with antique newspapers dating back as far as 1808.

Whether you're browsing ahead of the update or reading this post later on, here’s a look at what’s been keeping me busy in the shop lately:

New Addition – Size #3 Civil War-Era Button Boxes

One of the new additions in this batch is a group of Size #3 Oval Button Boxes lined with authentic newspapers from 1862. These are the same papers used in my earlier Civil War trays. While the trays featured larger headlines and illustrations, I had quite a bit of interesting material left that still told a story—so I put it to use here.

Each box likely includes some reference to troop movements, battles, historical figures, or related events. They make a nice companion to the earlier trays or a good chance to pick up something from the same batch of newspapers.

The boxes are made with ash bands and quartersawn pine tops and bottoms, and measure 7.5" long x 5" wide x 1.75" tall (1.25" interior height). I made 33 of these, and a few “seconds” with minor cosmetic issues will be available at a reduced price.

Size #3 Button Box, LeHay's Shaker Boxes  Button Box Created by Robert LeHay, Civil War Paper Lining
Shaker Style Button Box with Antique Sewing Notions Shaker Style Oval Button Box

Painted & Natural Finish Boxes, Carriers, and Trays

This batch also includes a variety of divided carriers, fixed-handle carriers, oval trays, and oval boxes in both painted and natural finishes. Some are finished in historically inspired milk paint colors, while others feature the warm, antiqued natural finish that highlights the grain of the wood.

Whether you're looking for something colorful or a more natural look, there’s a good variety available.

Robert LeHay holding several Shaker Style Oval Boxes and Carriers Shaker Style Sewing Carrier, Green Milk Paint Finish
Size #0 Shaker Oval Carrier in a blue milk paint finish Shaker Style Center Handle Carrier in a Red Milk Paint Finish

Paper-Lined Boxes and Trays – Including Early U.S. Newspapers

Several trays and boxes in this update are lined with original antique newspapers, each one chosen for its historical interest or unique visual character.
Notable examples include:
•    A tray lined with a Zachary Taylor presidential campaign piece from 1848.
•    A Size #6 Oval Box featuring a newspaper from 1808, dating back to the presidency of Thomas Jefferson!
As always, no two paper-lined pieces are exactly alike. Each one tells a little story of its own and is sealed for durability and everyday use.

Antique Newspaper Lined Shaker Oval Box made by LeHay's Shaker Boxes Shaker Oval Box lined with antique newspaper
Shaker Style Oval Tray with Antique Paper Lining
If you'd like to be notified when new items are listed, feel free to sign up for my newsletter—I typically send it out the day before an update goes live.
Thank you again for visiting and for your continued support, it's very much appreciated!
Sincerely,
Robert LeHay

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January Update: Progress on the Civil War Newspaper Tray Project

January 27, 2025

I hope everyone’s had a great start to the new year! It’s been a while since my last update, so I wanted to share how things are going with the Civil War Newspaper Lined Tray Project and give you an idea of what’s coming next.

The Story Behind the Trays

Early last year, Tricia and I came across a basket of Civil War-era newspapers at a small antique shop. Most of these papers date back to April through June 1862, and they include articles on key battles, notable historical figures, and daily life during the war.

While the newspapers weren’t in great shape—many were incomplete or damaged—I was able to carefully salvage sections to repurpose into these trays. This project has been a way to save and showcase pieces of history that might have otherwise been lost, turning them into something both decorative and functional.

Each tray is lined with a genuine section of the Boston Morning Journal, making every piece truly unique. Some trays feature bold headlines, others highlight longer stories, and a few include articles about events or figures I remember learning about in school—like the “Sleeping Sentinel”, President Lincoln’s famous act of compassion.

Progress and What’s Next

Here’s how the project is coming along:

  • The trays have been bent, and the bottoms have been fitted.
  • All newspaper linings have been applied and sealed.
  • I’m currently pegging the bottoms, sanding, and applying dye to the exteriors.

The final step is the oil finish, which takes time since each tray gets five coats to bring out the beautiful grain of the ash bands. I’m happy to say I’m still on track to have these trays completed and ready for sale around the beginning of March!

Two oval Shaker Style Trays with Civil War era Newspaper lining  A round Shaker Style Tray with Civil War era Newspaper lining

Additional Trays in the Batch

If the Civil War newspaper lining isn’t quite your thing, I’m also working on some other trays in this batch:

  • Trays lined with floral paper I’ve used in the past.
  • Trays lined with a couple of other decorative designs.
  • Trays with no lining at all, featuring the antiqued natural finish inside and out.

Like the Civil War trays, these are all made with ash bands, quartersawn pine bottoms, and finished in the dark antiqued natural finish. I think there will be something for everyone!

How Should Sales Be Handled?

I’d love your input on the best way to handle sales for these trays.

When I made the newspaper-lined boxes previously, I randomly selected a box for each customer. That approach worked well since the linings, while unique, had a consistent theme of advertisements. These trays are a bit different—they’re much more specific, featuring articles about key battles, historical figures, and other topics that might appeal to different people.

To make sure everyone gets a tray that’s meaningful to them, I’m considering listing each one individually on my website. This way, you could choose a tray that resonates with you—whether it’s tied to your region, a bold headline, or a favorite historical figure. This would be similar to how I handle the “extra items” I occasionally list, where I announce the date and time for the sale in advance.

This approach would take more time to prepare (photographing and describing over 250 trays isn’t a small task!), but I think it might be worth it to ensure you get exactly what you want. That said, if most of you would prefer I randomly select a tray for you, I’m open to reconsidering. Please let me know your thoughts!

Shaker Style Trays having their bottoms pegged into place Working on a round Shaker style tray with a Civil War era newspaper lining

Thank You for Your Support

This project has been a pleasure to work on, and I’m excited to bring these trays to life. From preserving the articles to crafting the trays, it’s been a rewarding process.

Thank you again for your continued support—it truly means a lot. If you have thoughts or feedback, feel free to get in touch. I can’t wait to share the final results with you soon!

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Preserving History: Civil War-Era Newspaper-Lined Trays

December 05, 2024 1 Comment

I’m excited to share a special project I’ll be starting soon: handcrafted trays lined with authentic Civil War-era newspapers, dating back to 1862.

These trays are not just functional; they’re a way to preserve and celebrate the stories of the past. Featuring genuine antique newspapers from the Boston Morning Journal, each piece captures pivotal moments from 1862, including key battles, notable figures, and other significant events.

The Story Behind the Newspapers

Earlier this year, Tricia and I stumbled upon a remarkable find at a small antique shop: a large basket of Civil War-era newspapers. These newspapers, dated from April to June 1862, had survived over a century, likely tucked away and forgotten.

While they weren’t in a condition suitable for traditional preservation, they were perfect for this project—a way to repurpose and honor their stories in a tangible, lasting way.

Close-up of Boston Morning Journal articles lining a handcrafted Shaker tray Unique Shaker-style tray with 1862 newspaper article lining, highlighting Civil War battles and figures

Why Trays?

After careful consideration, I decided that trays were the ideal medium for showcasing these newspapers. Unlike covered boxes, trays allow the articles and images to remain fully visible. Each tray highlights a different piece of history, making every one unique.

The bands of the trays are made from quartersawn ash, a wood I don’t typically use beyond carrier handles. I chose it for its distinctive grain pattern, which adds character to each piece. The dark antiqued natural finish provides a nice contrast to the aged newspaper, further enhancing its visual appeal.

Durability of the Paper

Applying the newspaper to the interior of the tray is a somewhat time-consuming, multi-step process that ensures the paper is well protected while still maintaining its antique charm:

  • The interior is painted off-white to highlight the newspaper text and to help conceal any minor rips or holes in the paper.
  • The newspapers are sealed with acrylic to strengthen the fibers and prevent ink from running.
  • Each piece is carefully adhered to the wood, smoothed to remove wrinkles, and coated with a clear adhesive and an additional acrylic layer for protection.

This process not only preserves the newspapers but also creates a surprisingly durable surface that can withstand years of use.

Round tray with 1862 Boston Morning Journal lining, highlighting Civil War-era stories Interior view of handcrafted Shaker-style tray showing authentic antique newspaper lining from 1862

A Limited Opportunity

Because of the limited amount of newspaper available, these trays are part of a special edition release. I estimate I can make between 200 and 300 trays, which will be available in four sizes:

  • Size #3 Oval Tray: 7 1/4" x 4 3/4" x 1 1/4"
  • Size #4 Oval Tray: 8 1/2" x 5 3/4" x 1 1/4"
  • Size #5 Oval Tray: 9 3/4" x 6 1/2" x 1 1/2"
  • Round Tray: 6 3/4" diameter x 1 1/4"

Each tray will be lined with a unique section of newspaper, making no two alike.

How You Can Help

Before production begins in January, I would love your feedback. If you may be interested in purchasing one when they become available in March 2025, you can:

  • Fill out the request form on my website by Clicking Here.
  • Or email me directly with your preferences and suggestions at robert@lehays.com or by filling out the contact form here.

Your input will help me decide how many trays to make, which sizes to prioritize, and whether any adjustments should be made.

Set of handcrafted Shaker-style oval trays lined with authentic 1862 Civil War-era newspapers Group of oval Shaker-style trays featuring Boston Morning Journal newspaper linings from 1862

Preserving History, Honoring Stories

These trays are more than functional items—they’re a way to connect with history, preserve stories, and create something truly special. Whether it’s the account of a Civil War battle, a profile of a historical figure, or an everyday glimpse into life in 1862, each tray tells its own tale.

I’m excited to bring these pieces to life and grateful for your feedback to help shape this project. Together, we can preserve a small piece of history in a meaningful and useful way.

Thank you once again for your continued support—it’s greatly appreciated!

Sincerely,
Robert LeHay

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Cyber Monday: New Handcrafted Shaker Boxes, Carriers, and Trays Available!

December 01, 2024

I’m pleased to share that my latest batch of handcrafted Shaker boxes, carriers, and trays will be available for purchase tomorrow, Monday, December 2nd, at noon EST. This batch includes over 75 items, offering a variety of sizes and styles for you to choose from.

I usually list new items on Wednesdays, but with tomorrow being Cyber Monday, I decided to make a small change and release this batch a little earlier. Whether you’re looking for handmade Shaker boxes for gifts or something special to add to your own collection, this batch has plenty to explore.

We had our first snow here in Maine recently, so I took a handful of the new items outside for photos. Below, you’ll find a few examples of what will be listed for sale.

Shaker Oval Boxes, Carriers and Trays created by Robert LeHay

 A selection of Shaker Oval Boxes, Carriers, and Trays will be available!

Shaker Carriers Created by LeHay's Shaker Boxes, Embden, Maine

Fixed Handle Carriers offered in a range of finishes!

Shaker Style Divided Carriers, LeHay's Shaker Boxes

Several Divided Carriers to help keep things organized!

Shaker Style Trays Handcrafted by Robert LeHay of LeHay's Shaker Boxes
Trays in various finishes—great for organizing your workspace!

 

The full collection will go live on the website tomorrow, Monday, December 2nd, at noon EST. Be sure to Click Here to see the full selection.

Thank you for your continued interest in my work, and as always, feel free to reach out if you have any questions!

Sincerely,

Robert LeHay

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October News, Upcoming Listings, and Your Input Needed!

October 20, 2024 1 Comment

Good morning, I hope everyone is doing well!
Fall has arrived here in Maine—my favorite time of year! The temperatures are cooler, and the colors have peaked. While I didn’t manage to put together my usual fall color batch of boxes, I’ve included a photo from previous years to bring a little bit of autumn to you. Hopefully, by next year, I’ll be back on a more typical schedule now that the new workshop addition is completed and fully operational!
I wanted to share a few updates from the workshop and highlight some exciting things coming up. It’s been a busy but productive year, and I’m looking forward to the projects I’ve got lined up in the months ahead. I’d also love to get your feedback on one of my planned projects—more on that below!

Shaker Oval Boxes in Autumn Milk Paint Colors, LeHay's Shaker Boxes
Shaker boxes in a variety of autumn-inspired milk paint colors

Upcoming Shaker Box Listings

For those who ordered one of the antique newspaper-lined Shaker boxes, thank you so much! I hope you’re enjoying them as much as I enjoyed making them.

Unfortunately, after fulfilling pre-orders, I didn’t have any extras to list on the website. However, I’m currently working on a new round of items that have been requested over the past few months. The bands have been bent, painted, and are well on their way to completion. This next batch should be ready around the first of December—just in time for Christmas! Expect to see divided carriers, round recessed lid boxes, and much more. Keep an eye out if you’re looking for something special this holiday season! 

Customer Feedback Needed: Civil War-Era Newspaper Project

I’d love your input on an upcoming project. After the first of the year, I’m planning to create some pieces using Civil War-era newspapers, which feature articles on battles and historical moments. Tricia and I picked up a large stack of these newspapers a few months back, and I’ve been saving them for something special.
I’m considering incorporating them into trays or carriers where the newspapers will be visible. What do you think? Would you prefer to see them in trays, carriers, or even boxes? Your feedback would be really helpful in shaping this project, so please feel free to share your thoughts!

 
 
An example of one of the articles

New Workshop News

I’m happy to report that the workshop expansion is fully up and running! The cedar shingles are on, and I’ve added some new equipment that’s making a big difference—a second drum sander, a planer, and a transfer blower to handle the sawdust. This setup allows me to mill more lumber while keeping the main workshop relatively dust-free.
Thanks for your patience while I worked on getting this project finished!

New Shaker Box Workshop Addition, LeHay's Shaker Boxes

Shaker Box-Making Materials Now Available

Over the past few months, I’ve heard from fellow box makers and instructors across the country who have had trouble sourcing materials. Several reached out to me, asking if I could sell some of the lumber I mill here. To help keep the box-making tradition alive, I started listing lumber and tacks on my website, and so far, it’s been a success!
Recently, I fulfilled an order for a high school in Massachusetts for 125 students. Who knows—maybe there’s a future box maker in that group? I plan to expand this offering after the first of the year, including various forms, templates, and maybe even a box-making video tutorial. Stay tuned for more!

Schedule of Upcoming Shaker Box Projects Now Available

To make it easier for you to stay up to date on when new items will be available, I’ve added a schedule page to my website. While the dates may vary by a couple of weeks, it should give you a reasonable idea of what’s coming up. I’ll do my best to keep it updated every few weeks. You can check out the schedule by Clicking Here

As always, thank you for your continued support. If you have any questions or would like to share your thoughts on the Civil War newspaper project, I’d love to hear from you!
Sincerely,
Robert LeHay

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The History and Significance of Shaker Boxes

September 17, 2024 1 Comment

Explore the fascinating story behind Shaker oval boxes, crafted with simplicity, quality, and purpose by the Shaker community. Learn how these iconic pieces evolved from practical household items into timeless collectibles, cherished for their craftsmanship and enduring beauty. Read more about the history, design, and lasting legacy of Shaker boxes.

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September Shop Update: Antique Newspaper-Lined Shaker Boxes and More

August 27, 2024 3 Comments

Hello everyone,

I hope this update finds you well! I wanted to give you a sneak peek into the progress of the antique newspaper-lined Shaker boxes and share some additional updates.

I’m happy to report that everything is on schedule, and I anticipate completing the Shaker boxes around the second week of September. Customers who requested a box will receive invoices shortly thereafter, and any extra boxes should be listed on my website around the third week of September.

Please see below for a few photos and additional updates, including our new Shaker box lumber offerings!

Size #6 Shaker Oval Box with Antique Paper Lining Robert LeHay Standing in Front of 117 Antique Paper Lined Shaker Oval Boxes
In the photos: A size #6 paper-lined Shaker box with a similar newspaper shown behind it, and Rob with 117 paper-lined Shaker boxes. The painted boxes are complete, while the natural ones still need the exterior finish applied.

New Schedule for Shaker Oval Box Delivery Added to the Website

To help keep you updated, I’ve recently added a rough schedule to my website. This schedule provides a general idea of when new items will be listed for sale and when I plan to start and finish future batches. I hope this will be helpful for everyone—especially if you’re looking to purchase an item for a special occasion. You can check out the schedule by Clicking Here.

Authenticity and Sourcing of Newspapers for Shaker Boxes

I’ve received a couple of questions on social media asking if the newspapers used in these Shaker boxes were antique or reproduction prints. To clarify, the newspaper linings are made from genuine antique newspapers, all pre-1900, with dates in this batch ranging from approximately 1840 to 1890. These were carefully sourced from antique shops here in Maine, with an emphasis on finding papers that were not suitable for conservation on their own (for instance, if a large piece was missing). Tricia used acrylic templates to select the best sections, ensuring that each Shaker box has something interesting to look at or read, while also trying to find pieces with minimal damage.

Due to the age of these newspapers, you may notice some variations in the paper, such as minor water stains, color shifts (especially where the paper was folded), minor rips (which have been glued down and won’t get any worse), and minor holes (which are less noticeable due to the off-white paint behind the paper). These characteristics vary from piece to piece—some may have hardly any, while others have more. Personally, I believe these nuances add to the Shaker box's character, making each one truly unique. When you see it, there’s no doubt it’s the real deal! I’ve included a couple of photographs showing examples of these “imperfections.”

Tricia LeHay Cutting Paper for Lining the Insides of Shaker Oval Boxes Showing the antique paper lined interior of a Shaker Oval Box

 In the Photos: Tricia carefully selecting the best pieces to use for our Shaker boxes. An example of discoloration at a seam—this type of variation can be expected in most boxes.

Showing the antique paper lined interior of a Shaker Oval Box Showing the antique paper lined interior of a Shaker Oval Box
In the Photos: An example of some staining in the newspaper lining at the bottom of a box, a slight separation of the paper at a seam, which the white paint helps conceal.

Durability of Newspaper Linings in Shaker Boxes

I’ve also received some questions regarding the durability of the newspaper lining, so I wanted to explain the process. Each Shaker box interior is first painted off-white, which helps highlight the text and conceal any minor pinholes or tears. The newspaper is then sprayed with an acrylic sealer to strengthen the fibers and prevent the ink from running. Once dry, the wood is moistened with water, and the back of the paper is completely covered with glue before being carefully squeegeed onto the wood to help remove any wrinkles. The following day, a top coat of clear adhesive is applied to fully encapsulate the paper, followed by another coat of acrylic for added protection and to help the cover slide on and off smoothly. The paper is surprisingly tough after being applied—I can attest to that from trying to sand off mistakes!

 Shaker Box Selection Process for Those Who Requested One

Since each piece is truly unique—with various topics, ages of the paper, and so forth—I’ve been contemplating the best way to select the Shaker box for each person who requested one. I want you to be happy with the item you receive, but I also need to keep the process manageable. Here’s what I’ve come up with:
  • If you aren’t overly concerned about the topic, date, or other unique characteristics of the paper, I’ll randomly select one of the boxes to send to you once the invoice is paid. I genuinely like each one, and I think you will be happy with it as well.
  • If you’d prefer to choose one yourself, please don’t pay the invoice and instead reply to let me know you’d like to wait until they are listed on my website. This should happen around the third week of September. While I can’t guarantee that everyone will be able to get one, I will be making more in the future. I’ll also be listing a few “seconds,” which could be a good opportunity to save a few dollars as well!

Please choose whichever option works best for you.

Size #3 Shaker Boxes with antique paper lining, getting ready to apply the exterior finish Painted Shaker Oval Boxes with antique newspaper lining
Pictured are a few size #3 Shaker boxes lined up and ready for the exterior finish, along with a couple of painted Shaker boxes, completed and ready to ship!

 Now Offering Shaker Box Lumber and Materials

If you’ve been on my website recently, you may have noticed a new section where I'm offering Shaker box lumber. With other box makers having difficulty sourcing materials recently, many reached out to see if I’d be willing to sell some of mine, knowing that I mill it on-site. This is something I’ve wanted to do for a while, so I figured now was a good time to start. While I don’t plan to make lumber sales a major part of my business, it might be a nice sideline for the future. Choices are limited at the moment, but I plan to add more species, forms, templates, and possibly even a video instructional series for those interested in making a Shaker box themselves. Hopefully, this helps in some small way to keep the Shaker box craft alive!  You can view the materials being offered by Clicking Here!

If you have any questions, please don't hesitate to contact me.  Thank you once again for your continued support—it’s very much appreciated!

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Understanding Wood Processing Methods for Shaker Oval Box Bands

August 19, 2024

When it comes to crafting Shaker boxes, the choice of lumber and the method used to process it are crucial to both the workability and quality of the final product. Finding the right material for box bands isn’t as simple as heading to your typical lumber yard. Shaker box bands require hardwood that is clear of knots and other defects, and they typically need to be cut to a thickness of around 1/8". While you may be able to find a few companies online where you can purchase thin stock, the person doing the cutting and grading most likely hasn’t bent boxes before, and even minor defects that might seem acceptable can cause significant problems during the bending process.

Before modern machinery, bands for original Shaker boxes were carefully cut and planed using hand tools. Today, with the advent of modern equipment, there are essentially three common methods for preparing wood for Shaker box bands: sawing lumber (from raw logs), resawing lumber, and flitch-slicing veneer. Each method has its own advantages and disadvantages, and understanding these can help you make an informed decision when selecting materials for your Shaker boxes.

Sawn Lumber for Shaker Box Bands

 

Sawn lumber involves cutting the wood directly from logs, air-drying it, and then further processing it by cutting to length and width, followed by abrasive planing (sanding) to achieve the desired thickness. Although the process is time-consuming and results in some material loss due to saw kerf waste and the abrasive planing process, this method, in my opinion, produces the best material for Shaker box bands.

Various sawing methods can be employed—plain sawn, quarter sawn, rift sawn, or live sawn—with quarter sawn and rift sawn being particularly valued for their stability and workability. The primary benefit of sawn lumber over sliced veneer stock is the absence of knife marks, which can weaken the wood and increase the risk of splintering during the bending process. Additionally, sawing allows for greater control over the thickness of the lumber, whereas veneer mills typically offer only specific thicknesses. Air-drying the lumber, rather than kiln drying, preserves the flexibility of the wood fibers, making it easier to bend without cracking. Multiple passes through a drum or belt sander result in a smoother, more stable end product, perfect for Shaker box construction.

Resawn Lumber for Shaker Box Bands

 

Resawn lumber involves taking a thicker piece of pre-sawn lumber and cutting it into thinner pieces, typically using a bandsaw or tablesaw in the workshop. While this method can be effective, it’s extremely time-consuming and is often best suited for smaller quantities of Shaker boxes. It’s crucial to select lumber that has not been kiln dried, as kiln-dried wood can be more brittle than air-dried wood, making it more prone to cracking during the bending process.

Resawing can also lead to significant material waste due to the saw kerf and subsequent sanding required to achieve the final thickness. Although resawing can be successful, it demands precision and care. The process can be somewhat dangerous if not handled carefully, particularly when using a tablesaw, as the lumber being resawn is typically fairly large and cumbersome, often requiring the piece to be flipped due to the limited saw depth.

Flitch-Sliced Veneer for Shaker Box Bands

Flitch slicing is a wood processing technique where a log, or "flitch," is sliced into thin sheets or veneers using specialized industrial machinery. This method is typically used for producing decorative veneers that are glued onto plywood products for use in the furniture and cabinetry industry—although thicker slices can be produced that are suitable for band stock. Flitch slicing is efficient and maximizes material yield, making it a cost-effective option, especially when working with rare or expensive wood species.

One drawback of flitch slicing is the formation of knife marks, which can weaken the veneer and increase the risk of splits during the bending process. Additionally, sliced veneer typically undergoes forced drying to quickly reduce moisture content. While this accelerates production, it can also make the veneer more brittle compared to air-dried sawn lumber, which retains more of its natural flexibility. Despite these drawbacks, flitch-sliced veneer is often chosen for its efficiency and cost-effectiveness, particularly in larger production settings.

Our Process: From Log to Lumber for Shaker Boxes

 

At LeHay’s Shaker Boxes, we choose to saw our lumber directly from logs, as described in the first method shown above. I believe this approach offers the best balance between quality and efficiency.

We start by sourcing high-quality logs from local lumbermen in Central Maine, supporting our local economy and ensuring the best material for our Shaker boxes. Once the logs arrive at our workshop, they are sawn into lumber using a Wood-Mizer bandsaw mill, allowing us to precisely control the cut and thickness of the material. After sawing, the lumber is air-dried—a slower but gentler process that maintains the natural flexibility of the wood fibers, crucial for bending stock. Once the lumber has been air-dried, it’s cut to length and width, then run through a drum sander to achieve a smooth, even surface. This ensures that the wood is ready for bending and finishing, with the ideal thickness needed for Shaker box construction.

Conclusion: Making the Right Choice for Your Shaker Box Bands  

All of the methods discussed can be effective for creating Shaker box bands, and I’ve used each one at various times. However, in my experience, sawing bands directly from raw logs yields the best quality material for bending.

Have you worked with any (or all) of these methods? If so, I’d love to hear your opinions! 

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Shop Update: Upcoming Items, New Workshop, and More!

July 09, 2024

Hello everyone,

I wanted to share a few updates from LeHay’s Shaker Boxes. I’ve been busy in the workshop and have several pieces of news to share with you!

New Items Available on July 10th

I’m happy to announce that a new batch of Shaker boxes, carriers, and trays will be available for immediate shipment on our website on July 10th, 2024, at noon EST. This latest collection includes a variety of items, from stacks to individual Shaker boxes, as well as Shaker-style carriers and trays. As always, each piece is crafted using locally sourced lumber milled on-site. Pictured below are just a few of the items that will be available!

Medium Sewing Carriers with a Papered Interior!

This release includes a dozen medium sewing carriers with a papered interior, featuring the same vintage floral design paper used in the trays from earlier this year. These carriers are both practical and a perfect match for those who already have one of the trays! You can view additional information on this item by Clicking Here

Workshop Update

Our new workshop addition is now up and running, which is great news as it allows me to continue working on boxes in the main workshop while spending a few hours in the new shop processing lumber. I’m currently processing quartersawn pine for the tops and bottoms. Soon, I'll begin working on quartersawn birch and maple for the bands. This preparation should keep us well-supplied through the fall and winter!

Antique Newspaper Lined Shaker Boxes

I want to thank everyone for the positive response to the antique newspaper-lined Shaker boxes featured in my last newsletter. I'm looking forward to starting the first batch soon, which should be ready by September. I recently found a basket full of Civil War era newspapers that I plan to use for lining some of the new boxes, adding a unique touch of history to each piece.  Additional information on paper lined boxes can be found by Clicking Here!

Stay Connected

If you have any questions, please feel free to Contact Me.  Additionally, you can use the "Request Button" on product information pages to let me know which items you're interested in. This helps me prioritize what to make next based on customer interest.

Thank you for being part of the LeHay’s Shaker Box community!

Sincerely,

Robert LeHay

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Paper Lined Shaker Box, Website Changes & Other Shop News!

June 05, 2024

A size #7 Shaker Oval Box with a Vintage Newspaper Lining, Website Updates and New Lumber Processing Building!

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Stitchers Trays With Papered Interiors!

March 10, 2024 4 Comments

As many of you know, in the middle of January I posted a couple of pictures on social media of a new project I had wanted to try for a long time – trays with a paper lined interior. The response was overwhelming – thank you so much!

I just finished the pre-orders yesterday (3/9/24) and decided to snap a few pictures of them before they get packed up and shipped to their new homes.

I actually had a great time working on these – and am in hopes of doing something similar with other items in the future (boxes, carriers, etc).

I did make a fair number of extras, which I’ll be listing on my website in the next couple of weeks (along with a few other items).  If you haven’t already, please be certain to sign up for my newsletter here on the website – I always send out an email the day before I list items for sale.

Find below a few photographs - and thank you once again for everyone’s continued support, it’s very much appreciated!

295 Papered Stitchers Trays
295 Stitchers Trays With Papered Interiors!
Red Oval Stitchers Tray with Papered Interior
Oval Stitchers Tray with Papered Interior, Red Milk Paint Exterior
Green Oval Stitchers Tray with Papered Interior
Oval Stitchers Tray with Papered Interior, Green Milk Paint Exterior
Red Round Stitchers Tray with Papered Interior
Round Stitchers Tray with Papered Interior, Red Milk Paint Exterior
Green Round Stitchers Tray with Papered Interior
Round Stitchers Tray with Papered Interior, Green Milk Paint Exterior

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Autumn at the Shop

November 01, 2023 1 Comment

What's happening inside the Shop, November extras, Pre-Order info, and the Shop expansion!

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Contact
LeHay's Shaker Boxes
161 Station Road
Embden, Maine 04958
207-672-6143
robert@lehays.com

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